The type and size of the electrode vary with the kind of metal and the joint. They’ll be used to strongly hold down your workpieces with your welding table. i was set at 11cfh argon, and had the machine set to 50 amps max, which i did not even get close to with the foot pedal. Type 409 is available as metal cored wire and Type 430 is available in all forms. was trying to butt weld, but it kept burning the edges away before fusion took place. Other sheet metal applications (e.g., stainless steel in food service) typically call for a size #7 TIG cup. Besides, Sheet Metal Gauge will be helpful for measuring the thickness of any part. tigging thin sheet metal 11-30-2006, 01:51 PM. Magnets and Sheet Metal Gauge: Magnets are essential for performing welding at different angles with ease. To weld the ferritic stainless steels, filler metals should be used which match or exceed the Cr level of the base alloy.

Austenitic Types 309 and 312 may be used for dissimilar joints. You can also set the gas time for more than 15 seconds. Here is a chart to show the correct tungsten rod diameter for your plate gauge, along with the amperage range to match. Types of Tungsten Electrodes. The heavier the stainless steel you’re welding, the bigger the diameter of your rod should be. Metal Brush: As said earlier, you’ll need a metal brush for only applying over stainless steel. Introduction ... Gas tungsten arc welding (GTAW), or tungsten inert gas (TIG) welding (also sometimes erroneously referred to as heliarc welding), is a manual welding process that uses a nonconsumable tungsten electrode, an inert or semi-inert gas mixture, and a separate filler material. hello again everyone. i have a miller syncrowave 200 and tried to tig up some thin .035" thick sheet metal. It is used in pipeline and container construction, in portal construction and in aerospace applications. In this article, we will mention a few popular electrode choices and their uses. Easy to Use. Why You Can’t TIG Weld Aluminum to Stainless Steel When welding, it is always easiest if the metals are as similar as possible. Sheet Metal • 10.1. If you were spot welding two sheets of the same thickness of the same metal, it would be simple to create a good join because as the arc passed through both work pieces it would create the same amount of resistance, and therefore the same amount of heat. TIG Welding: This Is How It Works. Choosing the right electrode is a critical part of an efficient welding procedure. It has an amazing quality that provides you to hold the current for more than 10 seconds. Keep on reading to find out what tungsten to use for TIG welding. TIG welding is suitable, among other things, for stainless steels, aluminum and nickel alloys as well for thin sheet metal made of aluminum and stainless steel. If you’re welding light sheet metal at low amps with a larger diameter tungsten rod, your weld will struggle to start, and when it does, the weld will not be smooth and consistent.

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